Ma Compounds Ogwira Ntchito Kwambiri a TPE | Kusankha ndi Kusintha Zinthu Zosiyanasiyana
Ma Advanced Functional TPE Compounds
Kwa mapulojekiti a TPE komwegiredi imodzi yokhazikika sikokwanira.
Mafakitale ogwirira ntchito apamwamba apangidwa kutizofunikira pa zopinga zambirimonga
kumamatira kwambiri + kumva pamwamba, fungo lochepa + kukhazikika kwa nthawi yayitali, kulamulira kwa mawonekedwe a extrusion + kusinthasintha kwa pamwamba,
ndi kuwongolera zoopsa zomwe zimayendetsedwa ndi kutsatira malamulo.
Tsamba ili ndi lanu ngati polojekiti yanu ikulephera kugwira ntchito nthawi zonsemulingo wa dongosolo:
osati "kusowa malo amodzi", komakulinganiza zofunikira zambiripopanda kuwononga kukhazikika kwa kukonza ndi kubwerezabwereza.
osati "kusowa malo amodzi", komakulinganiza zofunikira zambiripopanda kuwononga kukhazikika kwa kukonza ndi kubwerezabwereza.
Mapulojekiti Okhala ndi Zopinga Zambiri
Kumatira & Kuphimba Kwambiri
Kuletsa Fungo / VOC
Kulinganiza kwa Kukanikiza
Kukhazikika kwa Extrusion
Mndandanda Waufupi & Thandizo la Mayeso
Kumatira & Kuphimba Kwambiri
Kuletsa Fungo / VOC
Kulinganiza kwa Kukanikiza
Kukhazikika kwa Extrusion
Mndandanda Waufupi & Thandizo la Mayeso
Nthawi Yosankha Advanced Functional (Fast Check)
Sankhani ntchito yapamwamba pamene
- Pulojekiti yanu ili ndiZoletsa zazikulu ziwiri kapena kuposerapo(monga, kukanikiza + kumva, fungo lochepa + kukhazikika kwa nthawi yayitali, kukhazikika kwa extrusion + kulamulira kwa magawo).
- Mayeso amapambana mayeso amodzi koma ena amalephera (kuonekera bwino, kenakokuletsazimachitika; kutuluka kumawoneka kokhazikika, kenakokusinthasintha kwa kukulaakuwonekera).
- Kusasinthasintha kwa kapangidwe kake ndi kofooka (mawonekedwe ake amasinthasintha, zolakwika pamwamba, kusiyana kwa kuthamanga mpaka kuthamanga, kulolerana pang'ono kwa makonzedwe).
- Mtengo wotsatira malamulo kapena kuyenerera kwa makasitomala ndi wokwera ndipo mukufunikanjira yaifupi yopita ku mndandanda waufupi wokhazikika.
Kuphatikiza kwachizolowezi kwa "zoletsa zambiri"
- Kumatira + Kumveka pamwamba(kupitirira muyeso ndi mgwirizano wokhazikika ndi kukhudza)
- Fungo lochepa + Kukhudza kofewa(zipinda zamkati zomwe zili ndi malo okhazikika komanso chiopsezo chochepa cha fungo)
- Kufewa + Kuchepetsa kupanikizika(kutseka chisindikizo / kutsekereza popanda kugwedezeka kwambiri)
- Kukhazikika kwa extrusion + Kulamulira kwa miyeso(ma profiles omwe amafunika mawonekedwe ndi pamwamba mobwerezabwereza)
- Kutsata malamulo + Kukhazikika kwa njira(mapulojekiti oyendetsedwa ndi chitsimikizo omwe amafunikira kubwerezabwereza)
Njira Zofala Zolephera (Chifukwa → Kukonza)
Ntchito yogwira ntchito yapamwamba nthawi zambiri imayamba chifukwa cha matenda: vutoli nthawi zambiri limakhala
kusalingana pakati pa ntchito, makina ndi kukonza.
| Chizindikiro pa Mzere / M'munda | Chifukwa Chofala Kwambiri | Malangizo Okhazikika Okonza |
|---|---|---|
| Kupindika kwambiri / kufooka kwa mgwirizano | Kusagwirizana kwa substrate; mkhalidwe wa pamwamba ndi njira sizikugwirizana ndi njira yolumikizirana | Sankhani banja la TPE logwirizana ndi overmolding; fotokozani momwe substrate ndi mawonekedwe a pamwamba pake zilili; sinthani magawo a molding ndi kapangidwe ka mawonekedwe |
| Kukhudza kofewa kumamveka ngati kumamatira / kutsekeka mu malo osungira | Chomangira pamwamba chili chokwera kwambiri; phukusi la pamwamba silinapangidwe kuti ligwirizane ndi kuyika zinthu pamodzi; kuziziritsa/kugwira ntchito kumawonjezera kumamatira | Uinjiniya wa pamwamba (njira yoletsa kutsekeka / kusakhala ndi matte); kusinthasintha kufewa poyerekeza ndi pamwamba; kukhazikika pakuumba ndi kuzizira |
| Madandaulo a fungo pambuyo poumba kapena mu zinthu zomalizidwa | Zinthu zomwe zimayambitsa kusinthasintha kwa kutentha; kusinthasintha kwa kutentha; kusasinthasintha kwa kayendetsedwe ka ntchito ndi kusunga | Njira yopangira zinthu yopanda fungo lochepa; kuwongolera kutentha/kudula; fotokozani njira yowumitsira/kusamalira; tsimikizirani njira yowunikira ndi kulongedza |
| Kuyenda kwa mawonekedwe a profile waviness/dimension drift panthawi yotulutsa | Kukhazikika kwa kusungunuka ndi kuzizira sikolimba; kukoka pansi komwe kumakhudzidwa ndi kugwedezeka kwa mzere | Kusintha kwa kukhazikika kwa extrusion; kulimbitsa kutentha/kudula; kukonza kuziziritsa/kuchotsa kuti zibwererenso |
| Kupanikizika / kukwera kwambiri kukugwira ntchito | Kufewa kumayikidwa patsogolo popanda malire obwezeretsanso elastic; kusintha kwa nthawi yayitali kumachepetsedwa | Kukonzanso kapangidwe kake kuti kabwezeretsedwe; sinthani netiweki yamakina; tsimikizirani momwe ntchito ikuyendera komanso nthawi yake (kutengera polojekiti) |
Mfundo yofunika kwambiri: pewani "kuthetsa mavuto mopitirira muyeso" wa chinthu chimodzi. Chinthu chopambana ndi chomwe chimapereka
magwiridwe antchito okhazikika + kupanga kobwerezabwerezapansi pa mawonekedwe anu enieni ndi momwe zinthu zilili.
magwiridwe antchito okhazikika + kupanga kobwerezabwerezapansi pa mawonekedwe anu enieni ndi momwe zinthu zilili.
Zosankha Zosintha (Zoyenera pa TPE)
Pansipa pali malangizo omwe timasintha mapulojekiti a TPE. Kuthekera komaliza kumadalira kapangidwe ka gawo, miyezo yofunikira, ndi dongosolo lotsimikizira.
Kuzungulira & Chiyankhulo
- Kusintha kwa ma adhesion a substrates zomwe mukufuna (zodalira polojekiti)
- Kukhazikika kwa mgwirizano, kumva, ndi mawonekedwe
- Kukonza kolimba kuti muchepetse kusinthasintha kwa mawonekedwe
Fungo / Kuyenerera M'nyumba
- Njira zopanda fungo labwino kwa ogula ndi malo okhala m'nyumba
- Kumverera kwa pamwamba ndi kukhazikika kwa nthawi yayitali
- Malangizo okhudza kukonza malamulo kuti asunge mgwirizano
Kuwongolera Kutulutsa ndi Kuwongolera Magawo
- Khalidwe lokhazikika la extrusion ndi kusasinthasintha kwa pamwamba
- Kukhazikika kwa miyeso ya ma profiles ndi magawo opitilira
- Thandizo lobwerezabwereza kwa nthawi yayitali pakukulitsa kupanga
Momwe Timayendetsera Mayeso (Mndandanda Waufupi → Kukhazikika → Tsimikizirani)
1) Mndandanda waufupi
Timayamba ndi ntchito yanu ndi chiopsezo chachikulu, kenako tikupereka mndandanda waufupi (nthawi zambiri malangizo 2-4).
- Mtundu wa gawo & njira yogwirira ntchito
- Chofunikira pa gawo lapansi (chopangira overmolding) kapena die/profile
- Zopinga zazikulu ndi njira yowunikira
2) Kukhazikitsa Kukonza
Timakonza kulimba kwa ntchito yokonza zinthu kuti zinthuzo zizigwira ntchito nthawi zonse pazochitika zenizeni zopanga.
- Kuumitsa ndi kusamalira bwino (kutengera ntchito)
- Kuwongolera kutentha/kudula ndi makonda okhazikika a kuzungulira/mzere
- Kugwirizana kwa pamwamba ndi mawonekedwe obwerezabwereza
3) Tsimikizirani pa Zigawo Zenizeni
Tikupangira kutsimikizira magawo enieni pa geometry yeniyeni, osati kokha kuyang'ana mulingo wa resin.
- Kulumikizana / kumva / fungo (monga momwe zingakhalire)
- Kukhazikika kwa miyeso ya ma profiles
- Khalidwe la nthawi yayitali (lodalira polojekiti)
Pemphani Zitsanzo / TDS
Kuti mupereke mndandanda waufupi wa ntchito yapamwamba mwachangu, chonde gawani:
- Gawo & njira yogwirira ntchito:jakisoni / overmolding (ndi substrate) / extrusion (mtundu wa mbiri), komanso makulidwe a khoma
- Zoletsa zazikulu:kumatira, kumva pamwamba, fungo lochepa, khalidwe lopanikizika, kukhazikika kwa mawonekedwe, zosowa zotsatizana (kutengera polojekiti)
- Chizindikiro (ngati chilipo):kutsekeka, kukhuthala/kutsekeka, vuto la fungo, zolakwika pamwamba, kusinthasintha kwa kukula, kusintha kwa nthawi yayitali
- Kukonzekera kwamakono:zolemba za kayendedwe ka nkhungu kapena momwe mzere wotulutsira umawonekera (kuchuluka kwa zotuluka, njira yozizira, kukhazikika kwa kunyamula ngati kudziwika)